Molds and Inserts

Finished Optics

HRDT

 

Charts:

Transmission Characteristics of Polymers Suitable for SPDT/HRDT

Properties of Common Optical Polymers Suitable for SPDT/HRDT

 

White Paper:

Pushing the Polymer Envelope

 

HRDT — High Refraction Diamond Turning for NIR Applications

Until now, polymers for high index, heat-resistant, NIR optics could only be molded; prototypes required 8–12 weeks minimum, mold costs raised production break-even points.

Using Ultem™, HRDT can reliably achieve a surface as smooth as 60 Angstroms, with even smoother surfaces theoretically possible. HRDT, a patent-pending process from Syntec Optics, enables direct diamond turning, lowering costs by 2 to 5X:

• Suits spherical, aspherical, toroidal, cylindrical, cone and plano shapes

• Works for lens surfaces with multiple diffractive structures

• Supports polyetherimide and polyethersulfone thermoplastic resins

    POLYMER
Time/cost Glass Molded SPDT HRDT
Fast development Yes No Yes Yes
Prod. start-up costs No Yes No No
Vol. prod. cost adv. No Yes No No
Spectrum        
Visible Yes Yes Yes Yes
NIR Yes Yes No Yes
MWIR/LWIR Yes Not Yet* Not Yet* Not Yet*
    * Hybrid solutions are possible